How To Make a Rustic Party Ice Chest From Wood Pallets

pallet cooler complete

Yup, it’s getting colder and wetter, and DIY warriors are retreating behind closed doors for the winter. The LAST thing you want to do is curl up on the barcalounger and remain in a vegetative state ’til the thaw. How about a fun garage project to keep you engaged, limber and rewarded with a cool, new addition to the yard for when the sun comes back out?

This actually really is a fun project (well… minus the breaking-down-the pallets part, but it’ll keep you warm) and the effort is well worth the pleasure and admiration you’ll get for your labors. So, without further ado… the Vintage Ice Chest!

Cost:

Because most of the materials will be coming from (hopefully) salvaged pallets, the expense should be minimal. If you don’t already have one, you should pick up a 48-qt. cooler.

pallet

Materials:

  • 5 reclaimed pallets
  • Wood glue
  • 1 box 2″ wood nails
  • 1 box 1½” wood nails
  • 2 large hinges
  • 1 qt. polyurethane, non-glossy

circular saw

Tools:

Time:

  1. Finding pallets
  2. Pallet breakdown – 45 minutes per pallet
  3. Assembly – 4 hours approx.
  4. Use cooler – Every shindig, ’til sunup

Once you’ve dismantled your pallets, sort your wood: the heavy 2×3 supports, the 30” wood slats (will vary). There are an average 6 boards per pallet side. Choose the pieces you want to use for the front. As you see here, ink-stamped pieces were chosen. Using pieces of various shape is best to give it that rustic look.

pallet cooler - openpallet cooler - closed

OK, you’re ready for the fun part, putting it together! This is where I pass you on to Instructables.com, and “miamitreasure,” who shows us how to assemble our classic pallet ice chest cooler. Also, check out these other pallet wood projects on Instructables!

 

If you’re missing any tools or supplies for this awesome project, don’t forget to swing by Harbor Freight where you’ll find just what you need at low, low prices!